Isithando somlilo sokucisha amanzi se-aluminiyamu esingezansi

Idizayinelwe ngokwezidingo zamakhasimende zenqubo yokucisha amanzi e-aluminium

Usayizi wekamelo 1200 * 1200 * 1000 mm, izinga lokushisa lokusebenza 500-510 degree,

I-Aqua quench (amafutha) AMS2750G Class2 Uhlobo C

Ingxenye impahla: Okwamanje bonke alum. Ingacabangela insimbi yephrojekthi yesikhathi esizayo.

Izinga lokushisa eliphezulu lokusebenza 505 deg.c±5℃

Isakhiwo esinethangi lokucisha lokudlulisa kanye ne-hoist yangaphandle

Isisetshenziswa Kafushane ngenisaukukhishwa

Igama lesisetshenziswa:PAIJINUhlobo lwensimbi ngezansi lulayisha isithando somlilo sokucisha amanzi

Izisetshenziswa Imodeli: PJ-LQXB Serie

Amaphuzu abalulekile wezobuchwepheshe we-desi iyonkegn:

I-PAIJIN Bell yohlobo ngezansi yokulayisha isithando somlilo sokucisha amanzi ifanelekela ukwelashwa kwesixazululo esiqinile sezingxenye zomkhiqizo we-aluminium alloy amakhulu nosayizi omaphakathi.

Isithando somlilo sakhiwe uhlobo lwensimbi yokushisa isithando somlilo, ujantshi wesitimela, i-flatform ehambayo ene-quenching tank kanye nobhasikidi wokulayisha ogijima kumzila wesitimela, kanye nohlaka olune-hoist phambi kwesithando somlilo.kukhona futhi i-crane efakwe ngaphakathi kwesithando phezulu.

Lapho ukulayisha, ama-workpieces alayishwa kubhasikidi wokulayisha, bese ubhasikidi esiteji uhanjiswa ngaphansi kwamagumbi okushisa, sebenzisa i-hoist esithandweni ukuze uphakamise ubhasikidi esithandweni somlilo, umnyango ongaphansi kwesithando somlilo uvale, ukufudumala ukucubungula. Ngemva kokushisa, ithangi lokucisha emsamo lihanjiswa endaweni engaphansi kwesithando somlilo, vula umnyango ophansi womsebenzi we-tank ngebhasikidi. isithando somlilo.

Hambisa ithangi ngobhasikidi endaweni yokulayisha, sebenzisa i-hoist phambi kwesithando somlilo ukuze uphakamise ubhasikidi ngemva kokucisha.

1.  Okuyinhloko Ezobuchwepheshe Amapharamitha 

1. I-Structure kanye nokumisa desumbhalo

Isithando somlilo esicisha amanzi sohlobo lwensimbi sakhiwe uhlobo lwensimbi yokushisa isithando somlilo, ujantshi wesitimela, i-flatform ehambayo enethangi lokucisha kanye nobhasikidi wokulayisha ogijima ujantshi, kanye nohlaka olune-hoist phambi kwesithando somlilo, uhlelo lokulawula ugesi kanye nesistimu ye-hydraulic.

3.1 Igobolondo lesithando somlilo: Ishiselwe ngepuleti lensimbi kanye nensimbi yesigaba, udonga lwangaphakathi lwenziwe ngepuleti lensimbi elikwazi ukumelana nokushisa elingu-1Cr18Ni9Ti, futhi indawo engaphezulu yesithando somlilo iyasuswa. Inezici zokuhlakazeka nokugcinwa okulula, ukonga amandla okuhle nokunye.

3.2 Izinto zokuvikela ukushisa: I-lining yangaphakathi yenziwe ngekhwalithi ephezulu ye-fiber egcwele, futhi ungqimba lwebhodi ye-asbestos yenjoloba ifakwe endaweni yangaphakathi yegobolondo lesithando somlilo, edlala indima yokushisa ukushisa futhi ivikele ubuso begobolondo lesithando somlilo ekugqwaleni. Isici sokushisisa sisebenzisa i-0Cr25AL5 i-alloy resistance wire ukuze imboze ishubhu le-porcelain evikelayo, futhi igxilwe egobolondweni lesithando somlilo ngezipikili ze-ceramic ezingashisi ukushisa. Ukwakhiwa kwalesi sakhiwo kunenzuzo ekushiseni kokushisa nokujikeleza.

3.3 Idivayisi yokuhambisa umoya oshisayo:Yakhiwe idivayisi ye-circulation fan kanye ne-air deflector. Idivayisi ye-circulation fan ifakwe phezulu emzimbeni wesithando somlilo. Ifeni yenziwe ngensimbi eyi-1Cr18Ni9Ti engashisi njenge-blade yefeni egeleza ngokuqondile. I-deflector yomoya yenziwe ngensimbi engu-1Cr18Ni9Ti engashisi, futhi igxilile odongeni lwangaphakathi lwesithando somlilo ngokusebenzisa izinti ezimbalwa. Ukushisa okuchithwa yibhande lokumelana kusakazwa ngesistimu yokujikeleza komoya oshisayo ukwenza izinga lokushisa emfanekisweni wesithando somlilo.

3.4 Isici sokushisa: Isici sokushisa sibekwe kuthubhu ye-ceramic enocingo lokumelana, oluhlelwa ngokulandelana ezinhlangothini zombili zesithando somlilo. I-material iyi-0Cr25AL5 i-alloy wire futhi inempilo ende yesevisi.

3.5 Uhlaka oluyisisekelo isetshenziselwa ukubeka amashelufu izingxenye zesithando somlilo futhi ishiselwe ngensimbi yesigaba.

3.6 Ikhava yesithando somlilo: eklanyelwe phansi kwesithando somlilo, isembozo sesithando somlilo singavulwa, sivalwe futhi sihanjiswe ngomshini wokudlulisa ikhava yesithando somlilo kanye nedivayisi yokucindezela. Indlela yokuphakamisa ithatha isakhiwo se-hoist.

3.7 I-hoist yangaphandle kanye nohlaka:Phambi kwesithando somlilo ngenhla kukaloliwe kunohlaka lwensimbi olune-hoist, olusetshenziselwa ukuphakamisa ubhasikidi ngezinto zokusebenza ngemva kokucisha.

3.8 Idivayisi yokucisha:

Idivayisi yokucisha ngokuyinhloko yakhiwe ubhasikidi wokulayisha kanye nethangi lamanzi. Bahamba ngezinqola ezihambayo kujantshi wesitimela.

Lapho ucisha, ithangi lamanzi lihanjiswa ngaphansi kwesithando ngetroli. Kukhona into yokucisha ethangini lamanzi. Ukujula kwethangi lamanzi okucisha kungaphezu kuka-1.5 izikhathi zebhasikidi yokushaja, okungaqinisekisa ukuthi ucezu lokusebenzela luyacinywa futhi lupholile echibini lokucisha. Ithuluzi elishukumisayo elisheshayo elingaphansi kwethangi lamanzi linganyakazisa ngokushesha futhi lishintshe indawo yokucisha, futhi ithangi lamanzi lingapholisa izinga lokushisa lamanzi ukuze kuqinisekiswe ukuthi izinga lokushisa lamanzi ethangini lamanzi ngeke likhuphuke ngenxa yokucisha kwe-workpiece, ephephile futhi enokwethenjelwa.

Kukhona ungqimba lwepayipi elihlanganisiwe elinezimbobo ezihlelwe phansi ethangini lamanzi. Ipayipi elihlanganisiwe lixhunywe ku-compressor yomoya yangaphandle futhi ingagcwaliswa ngokugeleza komoya nge-compressor yomoya ukuze yakhe amabhamuza ngesikhathi sokucisha ukuze kuzuzwe izidingo zenqubo yokucisha.

Ukuze kuqinisekiswe ukukhiqizwa okuqhubekayo, izinga lokushisa lamanzi ethangini lokucisha lehliselwa ngokushesha liye ezingeni lokushisa elisebenzayo, futhi i-water chiller ixhunywe ethangini lamanzi, futhi iphampu yamanzi ishintshwa ngokushesha endaweni yokupholisa ukuze iphole, bese ibuyela ethangini lamanzi.

3.9 Isivalo somnyango wesithando somlilo: Kukhona imimese yokuvala isihlabathi se-fiber ye-cotton ye-refractory eshumekwe eduze kwayo, futhi ngemva kokuvalwa komnyango wesithando somlilo, ixhunywe eduze nemimese yomnyango wesithando somlilo ukuze kuqinisekiswe ukuthi akukho kukhishwa kokushisa.

3.10 Zonke izingxenye zokuhambisa ngomshinisebenzisa isilawuli esihlanganisiwe, okungukuthi, idivayisi ye-fan yomjikelezo kanye nokunikezwa kwamandla kwesici sokushisa kunqanyulwa ngokuzenzakalelayo ngemva kokuvulwa komnyango wesithando somlilo. Ngemuva kokuthi umnyango wesithando somlilo uvaliwe endaweni, ukunikezwa kwamandla kwedivayisi ye-fan ejikelezayo kanye nesici sokushisa singavulwa ukuvimbela ukungasebenzi kanye nezingozi ezibangelwa ukusebenza okungalungile.

3.11 Uhlelo lokulawula izinga lokushisa: I-PID solid state relay isetshenziselwa ukulungiswa okuzenzakalelayo futhi ifakwe isilawuli sezinga lokushisa esihlakaniphile saseJapan Shimaden, esingahlela futhi silungise amandla okukhiphayo ngokuya ngenqubo yesiqeshana sokusebenza; isithando somlilo singahlukaniswa ezindaweni ezi-2 zokulawula izinga lokushisa, futhi izinga lokushisa kwendawo ngayinye esithandweni somlilo lingalawulwa ngokuzenzakalelayo , futhi ugcine izinga lokushisa kuwo wonke umfaniswano wesithando somlilo.

3.11.1 Irekhoda yokulawula izinga lokushisa isebenzisa isilawuli sokushintsha izinga lokushisa esihlakaniphile saseJapan Shimaden, esingasetha izinga lokushisa, izinga lokushisa lokulondoloza ukushisa, ukunemba kokugcina ukushisa kanye nesikhathi sokulondoloza ukushisa ngokwejika lenqubo emisiwe, futhi ibone ukulungiswa okuzenzakalelayo nokulawula izinga lokushisa, izinga lokushisa lokulondoloza ukushisa nesikhathi sokulondoloza ukushisa. Izinga lokulawula elithuthukisiwe kanye nokunemba kokulawula izinga lokushisa. Le ndlela yokulawula ivumelanisa ukushisa okunikeziwe ekumunceni ukushisa kocezu lokusebenza, okunengqondo kakhulu futhi konga amandla. Isistimu yokulawula izinga lokushisa nayo inomsebenzi we-alamu wezinga lokushisa elingaphezulu lokushisa.

3.11.2 Ikhompyutha Yezimboni: ukusebenza kwemishini, ukulawulwa kokumiswa kwezinga lokushisa kufakwe isethi yekhompyutha yezimboni yaseTaiwan Advantech ukuze kusetshenziswe ukulawula okuzenzakalelayo kokukhuphuka kwezinga lokushisa kwesithando somlilo, ukulondolozwa kokushisa, ukucisha kanye neminye imisebenzi. Ukusetha nokusebenza kwenqubo kulawulwa ngokuzenzakalelayo yi-Siemens PLC ukuze kuqinisekiswe ukusebenza okuphephile nokuthembekile kwe-workpiece esithandweni.

3.11.3 Kukhona idivayisi ye-alamu enezinga eliphezulu lokushisa. Ikhabhinethi yokulawula kagesi ifakwe i-ammeter, i-voltmeter kanye nenkomba evuliwe yesici sokushisa kagesi. Umzimba wesithando somlilo kagesi ufakwe izinyathelo zokuphepha zokuqinisekisa ukuthi isithando somlilo ngeke sivuze ugesi futhi siqinisekise ukuphepha kwabasebenzi.

1. Ezokuphepha izinyathelo

Ifakwe idivayisi ye-alamu eshisa kakhulu, zonke izinhlobo zezinto zokushisa zikagesi zifakwe amamitha okushisa kagesi, ama-voltmeters kanye nezinkomba zokuvala izinto zokushisa zikagesi, futhi zinamandla okuvikela i-interlock kanye nezinyathelo zokuphepha zokuphepha ukuqinisekisa ukusetshenziswa okuphephile. Ukuklanywa kanye nokukhiqizwa kwalesi sisetshenziswa kuhambisana namazinga afanele kazwelonke:

Izimo zobuchwepheshe eziyisisekelo zemishini yesithando somlilo kagesi: GB10067.1

Izimo zobuchwepheshe eziyisisekelo zemishini yokushisa kagesi: GB10067.1

Ukuphepha Kwezisetshenziswa Zokushisisa Kagesi Ingxenye 1: Izidingo Ezijwayelekile GB5959.4

5.  Imininingwane of main izingxenye