I-Brazing ye-Aluminium Matrix Composites

(1) Izici ze-brazing izinhlanganisela ze-aluminiyamu matrix ikakhulukazi zihlanganisa izinhlayiyana (kuhlanganise nentshebe) ukuqinisa kanye nokuqinisa ifayibha.Izinto ezisetshenziselwa ukuqinisa ikakhulukazi zihlanganisa B, CB, SiC, njll.

Lapho izinhlanganisela ze-aluminium matrix zigaywa futhi zishiswa, i-matrix Al kulula ukusabela ngayo ngesigaba sokuqinisa, njengokusabalaliswa okusheshayo kwe-Si ensimbi yokugcwalisa kusisekelo sensimbi kanye nokwakheka kongqimba lokulahla oluphukayo.Ngenxa yomehluko omkhulu ku-coefficient yokunwetshwa komugqa phakathi kwe-Al kanye nesigaba sokuqinisa, ukushisa kwe-brazing okungalungile kuzodala ingcindezi yokushisa esibonakalayo, okulula ukubangela ukuqhekeka okuhlangene.Ukwengeza, ukumanzisa phakathi kwensimbi yokugcwalisa kanye nesigaba sokuqinisa kubi, ngakho-ke i-brazing surface yenhlanganisela kufanele iphathwe noma isebenze insimbi yokugcwalisa kufanele isetshenziswe, futhi i-vacuum brazing kufanele isetshenziswe ngangokunokwenzeka.

(2) Izinto zokubhoda kanye nenqubo ye-B noma izinhlayiyana ze-SiC eziqinisiwe ze-aluminium matrix ezihlanganisiwe zingafakwa nge-brazed, futhi ukwelashwa okungaphezulu ngaphambi kokushiselwa kungenziwa ngokugaya nge-sandpaper, ukuhlanzwa kwebhulashi locingo, ukuwashwa kwe-alkali noma i-electroless nickel plating (ugqinsi lwe-coating 0.05mm).I-filler metal yi-s-cd95ag, s-zn95al kanye ne-s-cd83zn, eshiswa ilangabi elithambile le-oxyacetylene.Ngaphezu kwalokho, amandla ahlangene aphezulu angatholakala ngokukhuhla i-brazing nge-s-zn95al solder.

I-vacuum brazing ingasetshenziselwa ukuxhunywa kwe-Short Fiber Reinforced 6061 aluminium matrix composites.Ngaphambi kokugqama, indawo engaphezulu kufanele igaywe ngephepha eli-abrasive elingu-800 ngemva kokugaya, bese ligaywa esithandweni ngemva kokuhlanza nge-ultrasonic ku-acetone.I-Al Si brazing filler metal isetshenziswa kakhulu.Ukuze kuvinjwe ukusakazeka kwe-Si esisekelweni sensimbi, ungqimba lwe-aluminium ehlanzekile ye-foil barrier layer lungagcotshwa endaweni egqamile yezinto eziyinhlanganisela, noma i-b-al64simgbi (11.65i-15mg-0.5bi) insimbi yokubhoboza yensimbi ene-brazing filler nge amandla okubhula aphansi angakhethwa.Izinga lokushisa elincibilikayo lensimbi yokugcwalisa i-brazing lingama-554 ~ 572 ℃, izinga lokushisa elishisayo lingaba ngu-580 ~ 590 ℃, isikhathi sokubhoboza yi-5min, futhi amandla okugunda okuhlangene makhulu kuno-80mpa.

Ngezinhlayiya ze-graphite eziqinisiwe ze-aluminium matrix composite, ukubasa esithandweni somlilo esivikelayo kuyindlela ephumelela kakhulu okwamanje.Ukuze kuthuthukiswe ukumanzisa, i-Al Si solder equkethe i-Mg kufanele isetshenziswe.

Njengase-aluminium vacuum brazing, ukumanzisa kwezinhlanganisela ze-aluminium matrix kungathuthukiswa kakhulu ngokwethula umhwamuko we-mg noma ukumuncwa kwe-Ti nokwengeza inani elithile le-Mg.


Isikhathi sokuthumela: Jun-13-2022